Industrial Denim Washing Line | Stone Wash Washer, VFD Hydro Extractor & Tumble Dryer Set for Garment Washing Plants 200-300kg Batches

Stage 1 - XGP Washers: One Drum Per Colour and Per Recipe

Standard uses the 200, 250 and 300 kg XGP models, and running several side by side is what makes separation possible: light denim in one drum, dark in another, knitwear in a third, with stone wash, enzyme wash and sand wash recipes running in the same shift instead of one blended batch a day. The 304 stainless drum takes acid and alkali without pitting, bi-directional agitation drives the wash liquor through the fabric rather than past it, and models from 200 kg up carry dual doors so a full batch loads and unloads from either side. Wash time is adjustable from 15 to 50 minutes, which is how one machine covers both a short enzyme cycle and a long stone wash.

Stage 2 - LY VFD Direct-Drive Dewatering

After washing, the load moves to an LY hydro extractor rated 130 to 1500 kg, spinning at 450 to 900 rpm through a 4 to 5 mm perforated basket. The drive is the part that matters: LY runs a variable-frequency direct drive of 7.5 to 22 kW on a 5.5 to 22 kW motor, with no belt and no pulley between motor and basket. On a belt-driven centrifuge that link is what wears, slips under a heavy wet load and ends up setting the maintenance calendar; removing it leaves fewer wear parts and holds spin speed steady when the basket is unbalanced. The practical payoff is a drier load entering stage three, which is where drying time and energy are actually decided.

Why a Matched Three-Stage Line Beats Three Separate Purchases

Wash, dewater and dry should run as one rhythm, not as three machines. Batch size is paired across the stages so a 200 to 300 kg wash load goes into an extractor that can take it and then into a dryer sized to finish it in 45 to 60 minutes - that pairing is what stops material from sitting between steps. All units come from one manufacturer, so the electrical standard is common (380 V / 50 Hz as standard, 220 V, 415 V and 440 V on request), wear parts and valves are interchangeable, and installation, training and warranty sit with one engineering contact instead of three suppliers pointing at each other. For a 600 to 1200 sqm plant, that is the difference between commissioning in weeks and losing a season to interface problems.